VCTV Series Jewelry Vacuum Pressure Casting Machine with Vibration System

Short Description:

NEXT vacuum pressure machine by Hasung is your next machine to create quality.

1. Two modes for flask with flange and flask without flange

2. Vibration system for fine casting

3. Extra mixing for good segregation of gold
4. Good melting speed, energy saving
5. Inert Gas – with good filling pieces
6. Precise gauge with improved pressure sensing
7. Easy to maintain
8. Accurate pressure timing
9. Self-diagnosis – Japan Mitsubishi PLC touch panel auto-tuning
10. Easy to operate, one botton to finish the whole casting process

11. After mode without oxidation

12. Variable heat for gold loss

13. Vacuum pressure, argon pressure, temperature, pouring time, pressure time, vacuum time, vibration time, vibration hold time can be set,   Program for flask with flange, program for flask without flange, both are available, auto mode and manual mode are available.


Product Detail

CONSUMABLES

SAMPLES

Machine Video

Product Tags

Features

1. Operation method: One-key operation to complete the entire process, POKA YOKE foolproof system.

2. Control system: Mitsubishi PLC+Human-machine interface intelligent control system (optional).

3. Using German high-frequency heating technology, automatic frequency tracking and multiple protection technologies, it can be melted in a short time, energy saving, and high work efficiency.

4. The closed type/channel type + vacuum/inert gas protection melting chamber can prevent the oxidation of molten raw materials and the mixing of impurities. This equipment is suitable for the casting of high-purity metal materials or elemental metals that are easily oxidized.

5. Adopt closed/channel type + vacuum/inert gas to protect the melting chamber, melting and cooling are performed at the same time, the time is halved and the production efficiency is increased.

6. Melting in an inert gas environment, the oxidation loss of the carbon mold is almost negligible.

7. With the electromagnetic stirring function under the protection of inert gas, there is no segregation in color.

8. It adopts Mistake Proofing (anti-fool) automatic control system, which is easier to use.

9. Using PID temperature control system, the temperature is more accurate (±1°C).

10. HS-VC gold and silver casting forming equipment/full-automatic production line is independently developed and manufactured with advanced technical level products for the smelting and casting of gold, silver, copper and other alloys.

11. This equipment uses Mitsubishi PLC program control system, SMC pneumatic and Panasonic servo motor drive and other domestic and foreign brand components.

12. Melting, electromagnetic stirring, and refrigeration in a closed/channel + vacuum/inert gas protection melting room, so that the product has the characteristics of no oxidation, low loss, no porosity, no segregation in color, and beautiful appearance.

Why Do You Choose Hasung Vacuum Pressure Casting Machine?

Hasung Vacuum Casting Machines compare to other companies

1. Energy saving. With low power consumption of 5KW 220V single phase.

2. Good melting speed. Melting speed is within 2 minutes which is as fast as others' machines of 8W 380V.

3. 1kg or 2kg capacity could be equipped with 220V single phase which is suitable for the clients who don't have 380V 3 phases electricity. Main power 5KW, casting quantity in 18 kt up to 2,000 g.  380V 8KW is optional which melting speed is faster.

4. Hasung original parts are from well-known domestic Japan and German brands.

Technical Parameters

Model No. HS-VCTV1 HS-VCTV2
Voltage 380V, 50/60Hz  3 P 220V, 50/60Hz 1 P  /  380V, 50/60Hz  3 P
Power         10KW           5KW       /           8KW
Max. temp. 1500°C 
Melting speed 2-3 min.    2-3 min.  
Casting pressure  0.1Mpa - 0.4Mpa, 100 Kpa - 400 Kpa, 1 Bar - 4 Bar (adjustable) 
Capacity (Gold) 1kg 2kg
Max. cylinder size  4"x10"  5"x12" 
Application metals Gold, K gold, Silver, Copper, alloy
Vacuum pressure setting Available
Argon pressure setting Available
Temperature setting Available
Pouring time setting Available
Pressure time setting Available
Pressure hold time setting Available
Vacuum time setting Available
Vibration time setting Available
Vibration hold time setting Available
Program for flask with flange Available
Program for flask without flange Available
Overheat protection Yes
Magnetic stirring function Yes
Flask lifting height adjustable Available
Different flask diameter Available, using different flanges
Operation method   One-key operation to complete the entire process, POKA YOKE foolproof system
Control system   Taiwan / Siemens PLC touch screen
Operation mode Automatic mode / Manual mode (both)
Inert gas Nitrogen/argon (optional)
Cooling type Running water / Water chiller (Sold separately)
Vacuum pump High performance vacuum pump (included)
Dimensions 780*720*1230mm
Weight approx. 120kg (vacuum pump approx. 29kg)
Packing weight approx. 250kg. (vacuum pump included)
Packing size 830*790*1390mm (casting machine)      620*410*430mm (vacuum pump)

Product Display

HS-VCTV 主图(8)
QQ图片20220708145046
photobank (9)

Product Display

VCT Series vacuum pressure casting machine is equipped with Mitsubishi PLC touch panel controller, you can use manual operation step by step or automatic operation for casting. With PLC touch panel, parameters such as temperature, vacuum, vacuum time, pouring time, pressure, etc can be easily seen. 

 

The VCT induction vacuum pressure casting machine is optional to be equipped with vibration system which allows you to have better casting results, especially for your thin pieces products, Karat gold jewellery. It's the same functions as TVC model, the only difference is the style and smaller machine size.

With Mitsubishi PLC touch panel controller, simple but great working performance.
*You can do manual casting or fully automatic casting.
*You can set parameters by yourself accorind to your products features.
*You can set storage casting momeries by yourself.

The casting machine applies Germany Infineon IGBT induction heating technology, Germany Schneider electrics, Germany Omron, Japan Mitsubishi electrics, Japan Panasonic serve drive, Japan SMC, etc.

Use high quality components, fine craftmanship.

 


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  • Vacuum pressure casting machine consumables:

    1. Graphite crucible

    2. Ceramic gasket

    3. Ceramic jacket

    4. Graphite stopper

    5. Thermocouple

    6. Heating coil

    7. Filter

    8. Gaskets

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