Model No. | HS-VHCC20 | HS-VHCC30 | HS-VHCC50 | HS-VHCC100 |
Voltage | 380V, 50/60Hz, 3P | |||
Power | 25KW | 30KW | 35KW | 50KW |
Max. Temp. | 1600 °C | |||
Casting Speed | 400mm-1000mm/min。(can be set) | |||
Temp. Accuracy | ±1℃ | |||
Vacuum casting | Optional | |||
Casting metals | Gold,silver, brass, bronze,copper, alloys | |||
Inert gas | Argon/Nitrogen | |||
Control system | Taiwan Weinview/Siemens PLC touch screen | |||
Cooling method | Water cooling system (sold separately) | |||
Wire/sheet winder | Supply by user or optional for supply | |||
Dimension | approx. 2500 * 1120 * 1550mm | |||
Weight | approx. 1180kg |
Horizontal vacuum continuous caster: advantages and features
Horizontal vacuum continuous casters are an important part of the metal casting industry and offer a range of benefits and features that make them a popular choice among manufacturers. These machines are designed to produce high-quality metal products with precision and efficiency. In this article, we will explore the advantages and features of horizontal vacuum continuous casters and their impact on the metal casting process.
Advantages of horizontal vacuum continuous casting machine
1. Improve product quality: One of the main advantages of horizontal vacuum continuous casting machines is the ability to produce high-quality metal products. The vacuum environment helps minimize impurities and gas entrapment in the molten metal, resulting in a more uniform and refined product. This improves the mechanical properties and surface finish of the cast metal, making it suitable for a wide range of applications.
2. Enhanced process control: The horizontal vacuum continuous casting machine can precisely control the casting process. The use of vacuum technology allows for better regulation of the cooling rate and solidification of the metal, resulting in a more consistent and controlled casting process. This level of process control helps minimize defects and ensures the production of high-quality castings.
3. Increased Productivity: These machines are designed for continuous operation to achieve high productivity. The horizontal orientation of the casting process allows the production of long continuous castings, reducing the need for frequent mold changes and increasing overall productivity. This makes horizontal vacuum casters a cost-effective solution for manufacturers looking to optimize their production processes.
4. Energy efficiency: The horizontal continuous casting machine uses vacuum technology to reduce energy consumption during the casting process. By creating a controlled solidification environment, the need for excessive heat input is minimized, saving energy and reducing operating costs for manufacturers.
Characteristics of horizontal vacuum continuous casting machine
1. Horizontal Casting Design: The horizontal orientation of these machines allows for continuous casting of long and uniform metal products. This design feature is particularly beneficial for the production of rods, tubes and other long length products, making it a versatile solution for a variety of metal casting applications.
2. Vacuum Chamber: The vacuum chamber in a horizontal continuous caster plays a vital role in creating a controlled environment for the casting process. Vacuum chambers help improve the quality and integrity of cast products by removing air and other impurities from molten metal.
3. Cooling system: These machines are equipped with advanced cooling systems that can precisely control the solidification process. The cooling rate is adjustable to meet the specific requirements of different metal alloys, ensuring the production of high-quality castings with consistent mechanical properties.
4. Automation and control system: The horizontal vacuum continuous casting machine is equipped with advanced automation and control system, which can accurately monitor and adjust the casting process. This level of automation helps minimize human error and ensures repeatability of casting parameters, resulting in consistent product quality.
In summary, horizontal vacuum continuous casters offer a range of advantages and features that make them the first choice for metal casting applications. From improving product quality and process control to improving productivity and energy efficiency, these machines play a vital role in producing high-quality metal products. With advanced design and technology, horizontal vacuum continuous casters continue to drive innovation and efficiency in the metal casting industry.
Why Choose Us: Introduction to Horizontal Vacuum Continuous Casting Machine
In the field of metal casting, horizontal vacuum continuous casting machines are key equipment and play an important role in the production of high-quality metal products. This innovative technology revolutionizes the casting process and offers many advantages over traditional methods. In this article, we’ll take an in-depth look at horizontal vacuum continuous casters and explore why choosing us for your casting needs is the best decision you can make.
Introduction to horizontal vacuum continuous casting machine
Horizontal vacuum continuous casting machine is an advanced equipment used to produce high-quality, high-precision metal products. Unlike traditional casting methods where molten metal is poured into a mold, the continuous casting process involves the continuous and controlled solidification of metal under vacuum conditions.
The technology offers several advantages, including improved mechanical properties, better surface finish and reduced production costs. The machine's horizontal orientation enables efficient casting of long and flat products, making it ideal for the production of products such as plates, strips and rods.
The continuous casting process begins by melting the metal in a furnace and then transferring the molten metal to a casting machine. Once inside the machine, the molten metal solidifies into a continuous strand, which is then cut to specific lengths as required. The entire process takes place under vacuum conditions, ensuring the production of high-quality, defect-free metal products.
Why choose us
For horizontal vacuum continuous casters, choosing the right supplier is crucial to ensuring the quality and reliability of the equipment. Here are some compelling reasons why choosing us for your casting needs is the best decision you can make:
1. Cutting-edge technology: Our company is at the forefront of technological innovation and continuously strives to develop and improve our horizontal vacuum continuous casting machines. We invest heavily in research and development to ensure our equipment meets the highest quality and performance standards.
2. Custom Options: We understand that every casting requirement is unique and one size does not fit all. That’s why we offer a range of customization options to tailor our casting machines to our customers’ specific needs. Whether it's size, capacity or functionality, we can customize our machines to meet your exact specifications.
3. Quality Assurance: Quality is our top priority and we adhere to strict quality control measures at every stage of the manufacturing process. From the selection of raw materials to the final testing of the equipment, we ensure that our horizontal vacuum continuous casters meet the highest quality and reliability standards.
4. Expertise and Experience: With years of industry experience, our team of experts has the knowledge and expertise to provide comprehensive support and guidance to our clients. Whether it's technical assistance, installation or maintenance, we're committed to providing exceptional service and support.
5. Cost-Effective Solutions: We understand the importance of cost-effectiveness in today’s competitive market. Our horizontal vacuum continuous casters are designed to provide efficient and economical solutions to help our customers optimize their production processes and reduce overall costs.
6. Customer Satisfaction: Customer satisfaction is of utmost importance in our company. We prioritize open communication, transparency and responsiveness to ensure our clients' needs are met to the highest degree. We are committed to building long-term relationships with our customers based on trust and reliability.
7. After-sales support: Our commitment to our customers goes beyond the sale of equipment. We provide comprehensive after-sales support including maintenance services, spare parts supply and technical assistance to ensure the smooth operation of the horizontal vacuum continuous casting machine.
In summary, horizontal vacuum casters are a game changer for the metal casting industry, delivering unparalleled precision, quality and efficiency. Our company is a reliable and innovative partner when it comes to selecting a supplier for your casting needs. With our cutting-edge technology, customization options, quality assurance, expertise, cost-effective solutions, customer satisfaction and after-sales support, we are the ideal choice for all your horizontal vacuum caster requirements. Make an informed choice and choose us for a seamless and successful casting process.