Platinum water atomization powder equipment

Short Description:

The high-pressure water atomization powder production method is an emerging process developed in the powder metallurgy industry in recent years. It has the following characteristics:
1. Short production cycle, low energy consumption, low cost, and high production efficiency;
2. Simple operation, easy to master technology, materials not easily oxidized, high degree of automation, no discharge of sewage, acid, alkali solution during the production process, and no pollution to the environment;
3. Metal loss is minimal, and the product is easy to recycle and reuse.


Product Detail

Product Tags

The specific process is that the alloy (metal) is melted and refined in an induction furnace, and the melted metal liquid is poured into an insulated crucible and enters a guide pipe. At this time, a high-pressure liquid flow  is sprayed from a spray plate, and the metal liquid is crushed into extremely small droplets by impact. The metal droplets solidify and fall in the atomization tower, and then fall into the powder collection tank for collection. The collected powder slurry is filtered and dehydrated, and finally dried, screened, weighed, and packaged into finished products.

The metal powder produced by high-pressure water atomization has the following characteristics: irregular or nearly spherical morphology, high purity, low oxygen content, fast solidification speed, etc. It is widely used in the field of atomization of non-ferrous metal powders such as platinum powder, palladium powder, rhodium powder, iron powder, copper powder, stainless steel powder, alloy powder, etc.

Water atomization is actually a special water atomization process, which uses the strong negative pressure generated by high-pressure water jet to drive the gas in the atomization chamber to participate in atomization. Due to the intervention of a large amount of gas, the cooling rate of the powder is reduced, and the morphology of the powder is improved. Therefore, finer particles and more regular shapes of powder can be produced. Currently, it is mainly used for the production of stainless steel powder and amorphous powder.

 

Technical parameters:
 

 

Model No. HS-MIP2 HS-MIP4 HS-MIP6 HS-MIP10 HS-MIP20
Voltage 380V, 50/60Hz 3 Phase
Power 15KW * 2 20KW * 2   25KW * 2   40KW * 2
Capacity (Pt) 2kg 4kg 6kg 10kg 20kg
Melting speed 3-5  min. 4 - 6  min. 4-6  min. 6-8  min. 10-15 min.
Max Temp 2200°C
Temp. Detector Infrared pyrometer
Temp Accuracy ±1°C
Inert gas Argon / Nitrogen
Application metals Automatic lubrication
Application metals Platinum, Palladium, Stainless Steel, Gold, K gold, silver, copper and other alloys
Water jet device Built-in
High pressure pump Built-outside
Particle size 50#-200# (adjustable.)
Operation method 7" Touch screen + Siemens PLC intelligent controller 
Water cooling temp. required 18-26°C
Machine size  1020*1320*1680mm 1300×1350×1900mm
Weight  approx. 560kg   Approx. 800kg
 High pressure water pump
Voltage 380V, 50/60Hz 3 Phase 
Power 22KW
Water pressure 23Mpa
High pressure water supply 90 ltr./min.
Water atomizing pressure max. flow approx. 50 ltr./min.
Water pump dimensions 142x102x128cm  
Water pump weight approx.630kg

 HS-MIP-详情_01 HS-MIP-详情_02 HS-MIP-详情_03 HS-MIP-详情_04 HS-MIP-详情_05 HS-MIP-详情_06 HS-MIP-详情_07


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